Chamfering

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.

What is chamfering and
why it is important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.

Which tool is used for chamfering?

The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.

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Chamfering with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

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Camfering with a carbide burr.

Products for
Chamfering.

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Product image for Solid Compounds – DIALUX® Orange EUPOSC008

DIALUX® Orange

Evolution

Pre-polishing compound for harder metals.

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DIALUX® Blue

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Multi-purpose polishing compound for non-precious metals.

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Broom, wooden body, wire

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Broom with wooden body, industrial quality, diameter for broom shaft 22 mm.

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Product image for Tungsten Carbide Burrs – Carbide burr KSK Z6 EUGMCB012

Carbide burr KSK Z6

Superior

Carbide burr with 90° countersink shape and Z6 tooth system.

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Product image for Tungsten Carbide Burrs – Carbide burr WRC Z1 EUGMCB022

Carbide burr WRC Z1

Superior

Carbide burr with ball-cylindric shape and Z1 tooth system.

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Spark plug brushes, plastic body

Superior

Spark plug brush with plastic body, industrial quality.

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Product image for Roller Brushes – Roller brushes for WPC machines, crimped wire EUPBRB003

Roller brushes for WPC machines, crimped wire

Superior

Roller brush with crimped wire, industrial quality, for use on WPC machines.

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Cotton cloth medium soft folded buffs

Superior

Perfect tool for polishing all metal surfaces.

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Product image for Buffs – Polimaxx 4 - gloss EUPOBU001

Polimaxx 4 - gloss

Superior

The gloss polishing flap disc for angle grinders is equipped with lamellas made of a special high-quality felt.

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Product image for Kits – Kit of 5 DIY brushes, crimped wire EUPBKT009

Kit of 5 DIY brushes, crimped wire

Perfect

Kit of 5 DIY brushes, with crimped wire, craftsman quality, for power drills.

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Product image for Polishing Kits – Polishing kit, 6 pc. EUPOKT005

Polishing kit, 6 pc.

Superior

Perfectly matched 6 pc. kit for cutting, polishing and colouring steel/stainless, brass, copper and aluminium. Diameter 100 mm with M14 thread for easy mounting on variable-speed angle grinders and cordless tools.

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Product image for Solid Compounds – Osborn Classic Compound C2000 EUPOSC021

Osborn Classic Compound C2000

Evolution

C2000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for each polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. C2000 (blue) is a colouring compound for stainless steel.

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