Deburring sintered parts
Burrs occur on sintered parts before and after the sintering process. Their removal is critical to the functionality of the workpiece.
Why is it crucial to deburr sintered workpieces?
Burrs occur on sintered metal workpieces before and after the sintering process. It is important to remove the burrs as that is the only way to ensure the functionality and fit of the workpiece.
The process typically involves two steps:
- Removing the press burr from the green part, or untreated workpiece. This work can be done with brushes. Removal of press burrs from the green workpiece will eliminate or minimise deburring efforts on the sintered and mechanically processed component.
- Deburring of sintered parts after mechanical processing. In most cases, workpieces are machined after the sintering process (e.g. turning, milling). These processes also produce burrs on the contour edges and in the bore area. Mostly these are class 1 or 2 burrs (light burrs).
Relevant types of burrs
Burr Class 1: Tinsel Burr
Usually caused by fine grinding, flitter burrs are very small, with minimal connection to the workpiece. They are very easily removed.
Burr Class 2 - Small Burr Base
Small burr bases occur during grinding and are larger than tinsel burrs. These burrs are connected to the workpiece and must be removed mechanically.
How to deburr sintered parts?
Sintered workpieces are usually deburred in throughfeed systems with planetary head drive, in robot cells, brushing cells, or directly in machining centres.
Usually, disc brushes or round brushes with abrasive grit are utilised for deburring sintered parts.
Suitable tools for deburring sintered components
Osborn's ATB® deburring tools are best suited for deburring sintered workpieces. A wide range of fill materials is available, such as silicon carbide, aluminium oxide or ceramic. There are different grit sizes and filament diameters. The arrangement of the fill material can also be adapted variably to the individual application.
Features and benefits of Osborn's ATB® deburring tools
Click here to learn more about the Features and benefits of our ATB® deburring tools. See how to adapt them easily on various tool holders, increase the throughput speed, get better deburring results, and reduce cost per part.
Products for
Deburring sintered parts.
ATB® disc brushes with maximum fill density, Turbo-line
Evolution
Brushes for use on continuous deburring systems with planetary heads.
ATB® disc brushes with maximum fill density, for tool holders
Evolution
For deburring sealing and contact surfaces. The application should take place on stationary machines. Use with cooling lubricant, water, oil is recommended.
ATB® disc brushes with maximum fill density, for shell mill mount
Evolution
For direct mounting on shell mill holders without need of further clamping set / system.
ATB® disc brushes with maximum fill density, compatible with clamping fixture
Evolution
Can be used for deburring components made of the most diverse of materials, such as steel, aluminium and cast iron.
ATB® wheel brush with full trim, shank adaption
Evolution
ATB® wheel brush with shank for direct adaption on several tool holders. Please ask our application technicians for open requests and general questions about the ATB® products.
ATB® end brush, shank adaption
Evolution
ATB® end brush with shank for direct adaption on several tool holders. Please ask our application technicians for open requests and general questions about the ATB® products.
ATB® wheel brush with full trim, Cutter head holders/combined cutter arbor
Evolution
ATB® wheel brush with longitudinal groove for direct clamping on tool holders (e.g. HSK, SK, BT) as cutter head holders and combi milling arbor holders. Please ask our application technicians for open requests and general questions about the ATB® products.