Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Pointed End Scrub Brush
Solid hardwood block designed with grooved, shaped sides and white Tampico fill for targeted wet or dry surface scrubbing.
ATB™ Microabrasive Internal Brush
Premium high-performance nylon filaments with choice of embedded abrasives offer ultra-fine deburring and cleaning of holes produced by micro drilling. Designed for uniform brushing action that will not alter the hole diameter or surface finish. Can be used manually or on power tools. Constructed for longevity and use on applications requiring absolute precision. Note: brush selected should be ~0.015 inches larger than hole.
ATB™ Tube Brush
Featuring spiral-mounted nylon filaments with abrasive Silicon Carbide grit, Osborn ATB™ Tube Brushes offer extra cutting and cleaning action without sacrificing brush life. Brush can be mounted onto a portable or stationary tool for efficient operation.
Pure White China Bristle
Premium white china bristle is best suited for spreading oil-base products such as paint, enamel, shellac and epoxy coating. Available with plastic or wood beaver tail handle.
Pure White China Bristle Flat Sash Tool Brush
Professional-grade white china bristle with plastic handle. Excellent for use with oil paint, varnish, polyurethanes and synthetic coatings.
Pure Black China Bristle Wall Brush
Professional-grade wall brush featuring solid wood beaver tail handle and high-quality china bristle. Ideal for use with oil-base paints, enamels, stains, shellacs, and epoxy coatings.
Pure Bristle Flat Artist's or Fitch Marking Brush
Chiseled edge natural bristle fill brush with walnut lacquered wood handle.
Pure China Bristle Stencil Marking Brush
Densely packed pure china bristle for use with oil-base paints and coatings. Wood handle.
Pure Grey China Bristle Oval Sash Brush
Exceptional stiffness and taper for spreading oil-base paints, enamels, stains, shellacs and epoxy coatings. Premium grey China bristle fill with plastic handle.
Pure Black China Bristle Oval Sash Brush
Constructed with premium-quality black China bristle ideal for use with oil paints and varnishes. Wood handle.
Nylon/Polyester Blend Brush
Versatile synthetic blend brush ideal for use with all paints. Solid wood beaver tail handle.
Radiator Brush
Designed with natural Pure China Bristle and angled hardwood handle for use in confined, hard-to-reach areas.