Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Pure China Bristle Stencil Marking Brush
Densely packed pure china bristle for use with oil-base paints and coatings. Wood handle.
Pure Grey China Bristle Oval Sash Brush
Exceptional stiffness and taper for spreading oil-base paints, enamels, stains, shellacs and epoxy coatings. Premium grey China bristle fill with plastic handle.
Economy Chip Brush
Affordable chip brush available in several varieties of fill with choice of wood or plastic handle.
Nylon/Polyester Blend Brush
Versatile synthetic blend brush ideal for use with all paints. Solid wood beaver tail handle.
Radiator Brush
Designed with natural Pure China Bristle and angled hardwood handle for use in confined, hard-to-reach areas.
Parts Cleaning Brush
Handy tool for cleaning motor parts and more. Available with choice of fill. Wood or plastic handle.
Pure Grey Bristle Brush
Multi-use bristle brush with plastic Kaiser handle. Ideal for use as chip brush.
Black Polyester Brush
Small, versatile brush for use with latex and oil-base paints. Plastic beaver tail handle.
Camel Hair Round Lettering Marking Brush
Flexible, natural hair fill with rounded trim. Wood handle.
Ox Hair Sign Writer's Brush
Premium natural bristle brush ideal for use with oil-base paints and stains. Wood handle.
Red Sable Artist's Brush
Soft, round natural fill with tapered wood handle.
Crimped Wire Spiral Tube Brush, Single Stem Single Spiral, with handle
Stiff wire bristles for internal cleaning/deburring of copper tube fittings. Brushes remove sharp edges. Also used as a light socket cleaning brush to improve electrical contact.