Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Pure Grey Bristle Heavy Round Glue Brush
Densely packed pure grey bristle with tapered wood handle.
Pink Liquid High Color Compound
A full range of liquid polishing compounds that can be used individually or in combination to achieve a desired result. Liquid compounds are supplied in many variations of drums, totes, vats and gallon pails for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.
ATB™ Cup Brush with Shank
Constructed with a permanently attached ¼” stem and reduced flare for increased rigidity, Osborn’s ATB™ Cup Brush with Shank provides aggressive brush action on irregular or flat surfaces. Brush features round trimmed premium abrasive nylon filaments for multi-directional uniformity. Designed and tested for maximum longevity.
Plater's Wire Scratch Brush
This narrow profile scratch brush with hardwood block shoe handle is ideal for cleaning threads and files, as well as aide in rust, paint, and grease removal during surface preparation.
Long Handle Narrow Duster
Brush is constructed with hardwood handle and long-lasting horsehair fiber to quickly and efficiently clean narrow, confined areas.
Tire Cleaning Brush
Durable plastic tire cleaning brush makes quick work of scouring.
Non-Woven Wavering Abrasive Buffs
This designed waved construction allows for a high-density buff with minimal flexibility, an advantage when good cutting action and a uniform surface are required. This buff is suitable for all satin finishing operations, especially when equipment does not allow for oscillation.